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Power Distribution Switchgear•LT · AMF · PCC · MCC · APFC

Custom Electrical Panels & Industrial Distribution Transformers

Clean power generation is ineffective without fault-tolerant distribution. We engineer, assemble, and commission type-tested switchgear boards and high-efficiency substation transformers for heavy industrial and commercial infrastructure.

Engineering Compliance StandardFabricated strictly to IS 8623 / IEC 61439 with busbar short-circuit fault ratings up to 65kA (1s) and IP54/IP55 industrial dust & water ingress protection.
Switchgear Portfolio

Precision Low-Tension Switchboards & Control Gear

Constructed from 2.0mm CRCA steel sheets with modular compartmentalized design, electrolytic grade aluminum/copper busbars, and multi-brand breaker integration.

PCC BoardsUp to 6300A

Power Control Centres

Main incoming switchboards taking transformer/DG power. Equipped with motorized Air Circuit Breakers (ACBs), electronic protection relays, and bus couplers with 50kA/65kA fault ratings.

AMF & ATS10-15s Transfer

Auto Mains Failure Panels

Microprocessor controllers monitor grid voltage 3-phase loss, trigger diesel generator auto-cranking, and transfer connected loads via 4-pole mechanically interlocked contactors or motorized MCCBs.

MCC / iMCCForm 3b / 4b

Motor Control Centres

Individual draw-out or fixed feeder compartments with Variable Frequency Drives (VFDs), soft starters, and overload relays protecting critical pump, blower, and compressor assets.

APFC Banks>0.98 Target PF

Harmonic APFC Panels

Multi-stage power factor correction featuring heavy-duty MPP capacitors paired with 7% or 14% detuned copper/aluminum filter reactors to absorb damaging 5th and 7th harmonics.

SynchronizationAuto-Load Share

DG Parallel Synchronizing

Paralleling multiple generators (or DG with Grid) with automatic phase matching, frequency lock, voltage alignment, and dynamic load sharing across multiple engine capacities.

TransformersUp to 33 kV

Distribution Substation Transformers

Oil-cooled (BEE Star labeled) and Cast Resin Dry-Type transformers engineered for lowest no-load/load losses, on-load tap changers (OLTC), and high impulse withstand voltage.

Engineering Integrity

Fabrication Specs & Busbar Thermodynamics

A poorly engineered panel creates severe fire and flashover hazards during short circuits. AADEO Solvers designs every panel enclosure with computer-simulated busbar temperature rise (under 35°C ambient) and rigid mechanical bracing.

99.9% High-Conductivity EC Grade Busbars

Copper or aluminum busbars sized with generous cross-sections, heat-shrink color-coded insulation sleeves, and torque-calibrated zinc-plated high-tensile fasteners.

7-Tank Pre-Treatment & Powder Coating

Degreasing, phosphating, and electrostatically sprayed pure polyester powder coating (60–80 microns) ensure resistance against industrial corrosion and acid fumes.

Comprehensive Factory Acceptance Testing (FAT)

Every board undergoes high-voltage test (2.5kV 1 min), insulation resistance test (500V Megger), and full control circuit simulation before dispatch.

Switchgear Quality BenchmarksIEC 61439 / IS 8623

Sheet Enclosure2.0mm CRCA Sheet
Fault Level RatingUp to 65kA for 1s
Ingress ProtectionIP42 / IP54 / IP55
Testing StandardCPRI Type-Tested

OEM Component Neutrality

We integrate leading global switchgear components specified by client consultants including Schneider Electric, ABB, L&T, Siemens, and Legrand.

Switchgear FAQ

Frequently Answered Switchgear & Transformer Questions

Authoritative technical clarifications on panel sizing, power factor, busbar ratings, and transformer efficiency.

What types of electrical switchgear panels does AADEO Solvers engineer and supply?
AADEO Solvers designs, fabricates, and tests custom Low Tension (LT) power distribution panels including: Power Control Centres (PCC up to 6300A), Motor Control Centres (MCC & iMCC), Automatic Mains Failure (AMF/ATS) panels, Automatic Power Factor Correction (APFC with detuned reactors), and DG synchronizing/load-sharing switchboards.
What standards and certifications govern AADEO's electrical panel fabrication?
Our panels are designed in strict accordance with IS 8623 and IEC 61439 standards, with type-tested short-circuit withstand ratings (up to 50kA/65kA for 1 second) and ingress protection ratings from IP42 up to IP55 for outdoor/dust-prone plantrooms.
How does an APFC panel eliminate electricity board low-power-factor penalties?
Inductive motor and transformer loads depress plant power factor below statutory utility thresholds (typically 0.95 to 0.98). AADEO's APFC panels employ microprocessor-controlled capacitor banks with 7% or 14% detuned harmonic suppression reactors to dynamically maintain power factor at ~0.99 without resonance risk.
What distribution transformer capacities and cooling types are provided?
We supply and install both Oil-Cooled (IS 1180 Level 2/3 BEE Star labeled) and Dry-Type (Cast Resin CRT / VPI) industrial distribution transformers up to 33 kV primary voltage. Dry-type transformers are specifically recommended for indoor basements and multi-story commercial buildings due to zero fire risk.
Does AADEO Solvers provide full single-line diagram (SLD) engineering and testing?
Yes. Every panel project starts with detailed CAD electrical schematics, component coordination studies, and fault level calculations. Before site dispatch, panels undergo rigorous factory acceptance testing (FAT): high-voltage insulation withstand, continuity, and functional trip tests.
Direct Engineering Quote

Submit Single-Line Diagram (SLD) or Switchgear BOQ

Share your feeder list, breaker brand preference, incoming transformer kVA, or panel schematic. Our electrical design team will review your specs and submit a competitive proposal.

1
Feeder schedule & fault level engineering validation
2
General arrangement (GA) & single-line diagram drawing sign-off
3
Factory acceptance testing (FAT) witness inspection & site delivery
Need technical consultation on panel design? Contact our electrical director:
+91 9773555956
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