CPCB IV+ emission norms are mandatory for gensets up to 800 kW since July 2023Check if your genset complies
CPCB IV+ Approved Solutions
Industry Focus · Manufacturing & Heavy Industry

Heavy Industrial Power & Chemical-Resistant Floor Engineering

Protect continuous manufacturing output and statutory safety with synchronized high-capacity diesel generation (up to 3750 kVA), acid-proof polyurethane flooring, CPCB-PCLS/12/2021-22 RECD retrofits, and plant-wide IP surveillance.

7.5 – 3750 kVA
Power Generation Capacity
CPCB IV+ & RECD
CPCB-PCLS/12/2021-22 Standard
3mm to 6mm
Heavy PU Concrete Screed
Single Window
Power + Floor + CCTV + AMC
Specialized Manufacturing Scope

Engineered for High-Stress Production Environments

Manufacturing facilities demand robust hardware that withstands mechanical impact, continuous thermal cycling, and continuous electrical loads.

Continuous Power & Synchronized PCC Panels

Prevent batch damage and machine resets. High-output diesel generators (up to 3750 kVA) engineered with automatic AMF failover, busbar trunking, and synchronized power control centers.

Chemical & Polyurethane Flooring

Resist aggressive acid washdowns, hydraulic oil spills, and heavy forklift wheel stress. Seamless high-build PU screeds and self-leveling epoxies with slip-resistant safety walkways.

Perimeter IP CCTV & RECD Retrofits

Protect equipment yards and toolrooms with IP67 perimeter cameras and centralized recording walls, alongside CPCB-PCLS/12/2021-22 compliant RECD retrofits for existing generators.

Risk Mitigation

Addressing Critical Factory Failure Modes

Unplanned outages and floor degradation cost industrial manufacturers millions in scrap, lost throughput, and regulatory penalties.

Batch Destruction from Voltage Drops

Automated CNCs, furnaces, and injection molding lines freeze instantly during millisecond grid interruptions, ruining whole production batches. Synchronized AMF genset switchboards transfer power seamlessly.

Chemical Concrete Degradation

Uncoated concrete absorbs chemical leaks, oils, and battery acids, leading to substrate cratering, dust generation that fouls precision motors, and forklift instability. PU concrete creates an impenetrable barrier.

Emission Non-Compliance Closures

Pollution control authorities enforce strict particulate limits on factory generators. AADEO installs CPCB-PCLS/12/2021-22 verified RECD units to prevent operational shut-down notices without discarding functional gensets.

Manufacturing Engineering Specifications

Verified hardware benchmarks deployed across manufacturing facilities.

Engineering ScopeTechnical ParameterVerified Compliance / Specification
Heavy Power Backup7.5 kVA to 3750 kVA DG SetsSynchronized load-sharing, AMF auto-switchover, LT/PCC panels
Emission ControlIn-use engines up to 910 kVACPCB-PCLS/12/2021-22 certified RECD with < 50 mbar backpressure
Plant Floor ProtectionPolyurethane & Heavy Epoxy Screeds3mm–6mm thickness, acid/solvent resistant, Shore D hardness
Surveillance CoverageIP67 Network Cameras & Central VMSWide-dynamic-range optical sensors, perimeter virtual tripwire
Service & MaintenanceMulti-Discipline Industrial AMCPreventive inspections, load testing, filter replacement, priority triage
Standardized Delivery

Our 5-Stage Plant Implementation Process

01
DISCOVER
Connected load study, chemical exposure review & site inspection
02
DESIGN
Single-line electrical diagram, flooring BOQ & camera placement blueprint
03
DELIVER
Coordinated logistics, OEM hardware staging & surface preparation
04
COMMISSION
Full-load synchronized testing, floor adhesion check & handover
05
SUPPORT
Scheduled preventive maintenance, RECD health audits & spares upkeep
Direct Answers

Manufacturing Engineering & Compliance FAQ

Authoritative engineering answers for plant heads, operations managers, and facility directors.

We conduct an on-site connected load study analyzing peak inductive motor starting surges, transformer step-down requirements, and power factor correction. We engineer prime and standby diesel generator setups from 7.5 kVA to 3750 kVA with synchronized AMF and PCC distribution panels to eliminate production interruption.
For aggressive chemical environments, thermal shock, and heavy forklift wheel loads, we install heavy-duty Polyurethane (PU) concrete screeds (3mm to 6mm) and chemical-resistant epoxy coatings. These provide seamless, non-porous resistance to acids, alkalis, solvents, and mechanical abrasion.
Yes. Using type-tested Retrofit Emission Control Devices (RECD) compliant with CPCB standard CPCB-PCLS/12/2021-22, we upgrade in-use diesel generators up to 910 kVA to reduce particulate matter by over 70% with less than 50 mbar exhaust backpressure, ensuring full statutory compliance without engine derating.
We install ruggedized IP67 network surveillance cameras, optical perimeter line-crossing analytics, explosion-proof housings where required, and centralized multi-screen NVR control rooms to safeguard material inventories, toolrooms, and shop floors.
Through a single-source lifecycle maintenance contract covering generator overhauls, sensor calibration, switchgear testing, RECD condition monitoring, and camera network upkeep, eliminating fragmented coordination across disparate vendors.
Factory Assessment

Consult With Our Industrial Operations Engineers

Provide your plant location and power or flooring specifications. Our technical team conducts an on-site survey before providing an itemized engineering BOQ.

Direct Industrial Desk
+91 9773555956
Amritansh@aadeo.in
Gurugram, India
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