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CPCB IV+ Approved Solutions
Field-Verified Engineering Deployments

Proven Engineering Outcomes. Measurable Asset Performance.

Review verified technical deployments across high-stakes industrial manufacturing, sterile pharmaceutical plants, Tier-3 data centres, and Grade-A commercial developments across Delhi-NCR and pan-India.

>70%
PM Capture Ratio
ARAI / ICAT Certified
<50 mbar
Backpressure Limit
Engine Warranty Protected
99.98%
Continuous Power Uptime
Auto-Synchronized EPC
35 kN
Floor Wheel Load
Heavy PU Concrete Screed
Field-Verified Telemetry:Calibrated differential pressure, flue-gas analyzers & SCADA logs
Statutory Integrity:CPCB IV+, CAQM Direction 76 & CEA Safety Code compliant
Audit Dossiers Handed Over:Stamped test reports provided with every commissioning
Showing 8 of 8 verified deployments
Pharma• Sterile Injectable & Formulation Facility
Baddi Industrial Corridor, HP

1010 kVA RECD Retrofit & Emission Compliance for Sterile Formulation Plant

Scope: Turnkey RECD Engineering, Flue Gas Attenuation & SPCB Filing

Installed ICAT-approved Retrofit Emission Control Device (RECD) on a prime 1010 kVA Cummins generator, delivering >70% PM capture while restricting exhaust backpressure to <42 mbar to protect turbocharger warranty.

Verified Performance Metrics
>70%
Particulate Matter Reduction
ICAT Type-Approved Verification
<42 mbar
Exhaust Backpressure
Strict OEM Threshold <50 mbar
Zero Hours
Batch Line Interruption
Commissioned during scheduled shutdown
100%
Statutory Clearance
SPCB inspection dossier approved
Site Challenge

State Pollution Control Board mandated immediate CPCB-compliant emission trapping without altering batch temperature control or imposing exhaust backpressure exceeding the 50 mbar OEM limit.

Engineering Solution

Engineered ceramic wall-flow particulate filter with DOC core, custom stainless steel expansion bellows, and automated differential backpressure alarm telemetry integrated into the BMS.

Technical Specifications
Capacity:
1010 kVA (808 kWe) Cummins QST30-G4
Equipment:
Catalyzed Ceramic Wall-Flow DPF + DOC Core
Compliance:
CPCB-PCLS/12/2021-22 & CAQM Direction 76
Monitoring:
Differential pressure transmitter + audio/visual strobe
#RECD Retrofit#Pharma Compliance#1010 kVA#Cleanroom Air Quality
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Manufacturing• High-Pressure Die Casting & Machining Plant
IMT Manesar, Haryana

Continuous Power EPC & Multi-Genset AMF Synchronization for Auto-Component Foundry

Scope: Complete Turnkey Substation, 2 x 1250 kVA DG Sets & Synchronizing Panels

Delivered turnkey emergency and islanded power infrastructure with automatic paralleling PLC switchgear, achieving seamless bus tie transfers under 10 seconds during grid sags.

Verified Performance Metrics
99.98%
Power Continuity SLA
Continuous casting furnace uptime
<10s
Auto-Transfer Sync Speed
Zero molten charge solidifications
18%
Specific Fuel Savings
Optimal load-dependent set starting
<3.2%
Harmonic Distortion (THD)
Filtered via customized APFC panel
Site Challenge

Molten aluminium induction furnaces risked solidifying during voltage sags or unscheduled discom outages, causing multi-crore batch damage and refractory lining degradation.

Engineering Solution

Integrated dual 1250 kVA Perkins-powered gensets with Woodward AGC-150 synchronizing controllers, motor-operated 4000A ACBs, and automated fuel replenishment loop.

Technical Specifications
Capacity:
2500 kVA Total (2 x 1250 kVA Parallel)
Equipment:
Woodward AGC-150 Sync + L&T 4000A Drawout ACBs
Compliance:
CEA Safety Regulations & CPCB Stack Standards
Monitoring:
RS-485 Modbus TCP to Central SCADA Console
#Power EPC#Auto Sync Panels#2500 kVA#Induction Furnaces
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Data Centres• Enterprise Cloud Hosting & Colocation
Sector 62, Noida, NCR

Tier-3 Backup Power Architecture with PLC Electrical Switchgear for Cloud Facility

Scope: N+1 Standby Generation, Dual-Bus Switchboards & Transformer Protection

Engineered high-availability standby generation with rapid transient recovery (<150 ms) to back up redundant UPS strings and critical cooling chillers without harmonics contamination.

Verified Performance Metrics
99.999%
Data Centre Uptime
Tier-3 Uptime Institute standard
<150 ms
Transient Voltage Recovery
Upon 100% block step-load
N+1 Config
Dual-Bus Redundancy
3 x 1500 kVA concurrent maintainable
100%
Cooling Continuity
VFD chillers backed without bus sags
Site Challenge

Colocation enterprise SLAs demanded 99.999% power availability with zero allowable common-mode failure points across dual electrical feed paths A & B.

Engineering Solution

Supplied and commissioned 3 x 1500 kVA synchronized diesel generators with isolated dual busbars, PLC tie-breakers, 33kV step-down transformers, and high-speed electronic governors.

Technical Specifications
Capacity:
4500 kVA Total (3 x 1500 kVA)
Equipment:
Schneider PLC Switchboards + Dry Cast Resin Transformers
Compliance:
TIA-942 Tier III & IEEE 446 Emergency Power
Monitoring:
Dual-redundant optical fibre telemetry link
#Data Centres#Tier-3 Reliability#4500 kVA#Transient Protection
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Manufacturing• Heavy Engineering & Precision CNC Fabrication
Faridabad Industrial Area, NCR

Heavy-Duty Polyurethane Flooring & Spark-Proof Bedding for Machinery Bay

Scope: Surface Preparation, Moisture Barrier, 4,200 sq.m Heavy PU Concrete Screed

Installed 6mm heavy-duty polyurethane resin screed engineered to withstand 35 kN forklift point loads, aggressive metal cutting coolants, and localized vibration from heavy machining tools.

Verified Performance Metrics
82
Shore D Surface Hardness
Impact & drag scratch resistance
35 kN
Wheel Load Capacity
Heavy counterbalanced forklifts
48 Hours
Turnaround Downtime
Rapid cure formulation applied
ASTM C579
Chemical Resistance
Synthetic coolants & hydraulic fluids
Site Challenge

Subfloor concrete showed surface pitting, oil contamination, and cracking from high-tonnage forklift transit, causing precision alignment errors on CNC gantries.

Engineering Solution

Mechanical shot-blasting, solvent-free epoxy primer with silica aggregate saturation, followed by self-smoothing PU concrete with anti-slip aluminum oxide scatter.

Technical Specifications
Capacity:
4,200 sq. metres Industrial Bay
Equipment:
Heavy-duty 4-component PU Concrete Screed
Compliance:
ISO 2812 Chemical Immersion & ASTM D4060
Monitoring:
Dry-film thickness & pull-off adhesion verification
#Industrial Flooring#PU Screed#Heavy Manufacturing#Chemical Resistant
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Commercial• Corporate Headquarters & Grade-A IT Tower
Cyber City, Gurugram, Haryana

Dual-Fuel Gas Retrofit & Acoustic Attenuation Enclosure for Grade-A Business Tower

Scope: CAQM Direction 76 Gas Kit Retrofit & Rooftop Acoustic Enclosure (2 x 750 kVA)

Equipped dual 750 kVA building diesel generators with methane dual-fuel kits (70% PNG / 30% diesel) and modular acoustic canopies achieving <72 dB(A) at 1 metre for full tenant comfort.

Verified Performance Metrics
70%
PNG Gas Substitution
Continuous CAQM approved operation
<72 dB(A)
Acoustic Attenuation
Measured at 1m acoustic boundary
-26%
Operating Fuel Cost
PNG unit cost vs industrial HSD
58%
Carbon Monoxide Cut
Flue gas analyzer verified
Site Challenge

CAQM winter ban prohibited pure diesel genset operation, while rooftop sound transmission violated municipal daytime commercial noise standards.

Engineering Solution

Installed electronically controlled gas train with air-gas venturi mixers, gas leak shutoff solenoid arrays, and heavy-gauge rockwool sound baffles with tuned silencers.

Technical Specifications
Capacity:
1500 kVA Total (2 x 750 kVA)
Equipment:
Microprocessor Multi-Point Gas Injection Kit + Heavy Enclosure
Compliance:
CAQM Direction 76 & CPCB Noise Regulation 2000
Monitoring:
Multi-point CH4 gas sensors + automated shutoff valves
#Commercial Real Estate#Dual Fuel Kit#Acoustic Attenuation#CAQM 76
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Pharma• Sterile API & Injectable Manufacturing Unit
Roorkee Pharma Cluster, Uttarakhand

Anti-Microbial Epoxy Flooring & Cleanroom IP CCTV for Sterile Formulation Suites

Scope: Seamless 3mm Self-Leveling Epoxy Flooring with Coving & AI-Ready IP Surveillance

Delivered jointless anti-bacterial cleanroom floor finishes with 75mm radius cove skirting, coupled with stainless steel IP67 dome cameras for US-FDA compliant cleanroom surveillance.

Verified Performance Metrics
Class 10,000
Cleanroom Air Compliance
cGMP / Schedule M certified
100%
Camera Coverage
Zero blind spots in airlocks & corridors
VHP Proof
Sterilization Resilience
Repeated hydrogen peroxide washdown
Zero VOC
VOC Emissions
Safe for high-purity batch cycles
Site Challenge

Cleanroom suites required seamless surfaces resistant to vaporized hydrogen peroxide (VHP) sterilization and sterile airlocks monitored without blind spots.

Engineering Solution

Applied solvent-free, self-leveling aliphatic epoxy topping with antimicrobial additive, alongside hermetically sealed SS316 flush ceiling-mount IP security cameras.

Technical Specifications
Capacity:
2,800 sq.m Cleanrooms + 48 IP Cameras
Equipment:
High-Build Anti-Microbial Epoxy + 4K Starlight NVR System
Compliance:
US-FDA 21 CFR Part 11 & WHO-GMP Annex 1
Monitoring:
Continuous network video recording with RAID-6 storage
#Pharma Flooring#Cleanroom Epoxy#IP CCTV#cGMP Compliance
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Commercial• Mixed-Use Retail & Hospitality Complex
Aerocity, New Delhi

Substation Transformer Overhaul & Planned DG Lifecycle AMC for High-Rise Mall

Scope: Dry-Type Transformer Maintenance, APFC Panels & 24/7 DG Emergency AMC

Implemented full lifecycle maintenance program across 2 x 2000 kVA distribution transformers, capacitor banks, and 2 x 500 kVA acoustic backup gensets with guaranteed 4-hour SLA.

Verified Performance Metrics
<4 Hours
Emergency Dispatch SLA
Gurugram central response team
0.99 APFC
Power Factor Maintained
Zero discom low-PF penalties
99.95%
Annual Asset Availability
Zero unplanned mall blackout hours
22%
Maintenance Cost Reduction
Single-window vendor consolidation
Site Challenge

Frequent thermal trips on HT switchgear during peak summer AC loads and delayed response times from uncoordinated multiple maintenance vendors.

Engineering Solution

Consolidated power lifecycle SLA under single-window engineering support: oil filtration, SF6 gas pressure checks, thermographic scanning, and monthly DG load bank test runs.

Technical Specifications
Capacity:
4000 kVA Substation + 1000 kVA Emergency Gensets
Equipment:
2 x 2000 kVA Transformers + Harmonic APFC Banks + AMF Panels
Compliance:
Central Electricity Authority (Measures relating to Safety)
Monitoring:
Thermographic FLIR heat mapping & oil breakdown test logs
#Substation AMC#Commercial Retail#Transformers#APFC Optimization
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Data Centres• Edge Computing & Telecommunications Exchange
Greater Noida Data Hub, UP

Synchronized Emergency Rental Power & 33kV Substation Stepping for Edge Hub

Scope: Temporary 2000 kVA Mobile Rental Genset Fleet with Step-Up Transformers

Mobilized synchronized mobile rental power during planned 33kV regional utility grid overhauls, maintaining continuous Tier-3 telecom compute operations without a microsecond glitch.

Verified Performance Metrics
<48 Hours
Deployment Mobilization
Rapid dispatch & site cable tie-in
100%
Load Bank Certified
Pre-tested at 0.8 lagging PF
Zero Downtime
Compute Disruption
Continuous 72-hour islanded run
<68 dB(A)
Sound Emission
Containerized acoustic enclosures
Site Challenge

Regional discom scheduled a 72-hour HT substation shutdown for line upgradation; edge facility could not afford compute node shutdowns or battery depletion.

Engineering Solution

Deployed containerized acoustic genset units (2 x 1000 kVA parallel) with onboard digital load balancers, temporary busway cables, and on-site certified fuel tender management.

Technical Specifications
Capacity:
2000 kVA Synchronized Mobile Fleet
Equipment:
Soundproof Containerized Cummins PowerBoxes
Compliance:
CPCB Silent Genset Standards & IEEE Standards
Monitoring:
Real-time engine telemetry via GSM remote monitor
#Rental Power#Edge Data Centre#2000 kVA#Emergency Mobilization
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Tailored Technical Architecture

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